Personal Care Products cover a wide range of products, mainly divided into three categories of products: shampoo, shower gel, hair conditioner.
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Preparation of LipstickFISCO Reaction SystemDescription
There are many kinds of cosmetics, including mascara, foundation, lipstick and BB cream. High temperature and high viscosity are often involved in the production process.
Work FlowLipstick is divided into solid lipstick and liquid lipstick, there are some differences in process.
Generally speaking, solid lipstick is mainly composed of wax and color paste dissolved and dispersed evenly at high temperature, and formed by cooling after discharge at high temperature.
The liquid lipstick mainly involves the homogenization process, which is used for the dispersion of powder and uniform particle size.
Problem1. High temperature treatment, high requirements for safety design.
2. Generally, the requirement of capacity is small, the tank cleaning is difficult, and there is a large possibility of color pollution.
3. With high viscosity and many colors, the design of the whole system requires higher cleaning requirements.
4. The premixing ability of traditional equipment to toner is poor, and the effect is not good.
Disadvantages of Traditional Equipment
1. Coaxial stirrer and bottom homogenization equipment: the mixing and homogenization flow field are not well matched, the center homogenizer structure is traditional structure, there is dead Angle of cleaning, and the flow field is in the form of downward suction and upward injection, destroying the mixing flow field.
2. Uniaxial stirrer and upper homogenization equipment: the macroscopic mixing effect of uniaxial stirrer in the tank is weakened, and the central area tends to produce dead Angle; The upper homogenizer spindle is longer and consumes more energy.
3. Unreasonable design of mechanical seal structure, difficult to clean, easy to cause batch color pollution.
SolutionFLUKO FISCO Reactor System is used.
1. Equipped with uniaxial stirrer, to achieve macro mixing and dissolution.
2.High hygiene grade bottom high shear dispersing homogenizer, to accomplish complex multi-ingredient mixing.
3. Toner premixing module can be equipped, to complete a small amount of material mixing.
4. The mechanical seal adopts the design of high hygiene level.
5. Interlock operation setting, to protect the safety of operators.
6. CIP design.
Advantages1. Through the uniaxial stirrer, it can easily realize the macroscopic and microscopic mixing and dissolving process, and the design of high hygiene grade.
2. The complex process is realized by uniaxial stirrer or coaxial stirrer and bottom high shear dispersing homogenizer. The bottom high shear dispersing homogenizer is of high hygiene grade structure, and the working head is of completely open type structure. CIP cleaning has no dead Angle, and the sealing structure does not need to use the material inside the tank for cooling.
3. Toner premixing device can effectively increase mixing efficiency and effect.
4. Very easy to clean, avoiding color pollution between batches.
5. Realize linear amplification from experiment scale to production scale, customize process flow, and realize PLC automation.
6. CIP design to realize inline cleaning.