FLUKO Mixing Process Preparation System for Macromolecular Materials

Macromolecular material is a kind of material based on macromolecule compound, which is composed of compounds with high molecular weight. Prior to processing, the material needs to be synthesized before it can be processed thermally, where initiators are required. During the forming process, the object will be affected by temperature, pressure and so on, which will lead to the change of the shape and properties of the polymer.

1. Heat the material through the conduction oil in the tank jacket, and the process temperature is 160 ~ 300℃.

2. Use mixing equipment to fully stir the materials to achieve synthesis.

3. Adjust the pressure in the tank, continuously and fully stir the materials under the condition of meeting the pressure required by the process.

1. It is difficult to ensure the sealing under high temperature and high vacuum degree. Conventional sealing components cannot adapt to high temperature.

2. Under the technological requirements of high material viscosity and uniform heat transfer, there are few suitable stirring blades, lacking case demonstration.

3. During the whole preparation process, a certain pressure range (-0.099 ~ 0.3MPa) should be reached under high temperature conditions, which cannot be satisfied by standard mechanical seal.

1. According to the requirements of high temperature and high pressure, we provide customized mechanical seal, and meet the requirements of high temperature and vacuum degree in the tank through special structure sealing.

2. Increase motor forced heat dissipation to ensure the stable operation of the motor.

3. Use special functional agitator to solve the heat transfer problem of high viscosity in the reaction process, and avoid the impact of side reactions.

1. Through the special structure of the mechanical seal, ensure high temperature and vacuum in tank, and operate reliably under high load. 

2. The specially designed high viscosity circulation type mixer provides a solid mixing of the whole and part, the outer layer and the center, providing sufficient, timely and effective mass transfer and heat transfer for the whole system. 

3. Forced heat dissipation design can dissipate heat quickly to ensure the stable and safe operation of the control system and motor.