Skin care products cover a wide range of products, such as creams, lotions, essences, facial cleansers, masks, etc. The production lines of the top brands in the skincare industry are constantly improving their requirements for raw materials, processes and equipment, and higher requirements for the matching degree among the three, and higher requirements for the core mixing module.

1. Preparation of oil phase.

2. Preparation of aqueous phase.

3. Oil and water are emulsified at about 80℃ to form water-in-oil or oil-in-water system.

4. Uniformly reduce the temperature to about 40℃, and form a semi-solid state then discharging.

1. The particle size distribution control and global size after emulsification of oil phase and aqueous phase cannot be guaranteed, unable to reproduce.

2. The larger particle size causes the cream to be not delicate, and there is a significant difference in color.

3. Under the high viscosity system, it is difficult to achieve even stirring and even heat transfer.

4. The powder of the traditional emulsifying pot is added from the tank cover and is not evenly dispersed in the aqueous phase.

5. The operation of the equipment is unstable, the traditional coaxial mixing homogenization structure has dead angle, the flow field produces conflict, and the local homogenization dead zone exists.

Disadvantages of Traditional Equipment

1. Coaxial mixer and center homogenization equipment: the mixer and center homogenization equipment flow field is not well matched, the center homogenizer seal is easy to be damaged, and the cleaning has dead angle.

2. Uniaxial mixer and upper homogenization equipment: the macroscopic mixing effect of uniaxial stirring in the tank is weakened, and the central area tends to produce dead angle; The upper homogeneous spindle is longer and consumes more energy.

3. Coaxial mixer and bottom internal homogenizer: The production process is limited, and the function of adding powder in the process cannot be realized.

FLUKO FISCO Reactor System is used.

1. Uniaxial or coaxial stirrer can realize macroscopic mixing process.

2. The FSH-HDK series bottom homogenizer contains feeding function to meet the needs of fine mixing of different kinds of creams, lotions and so on.

3. The design meets the requirements of homogeneous or heterogeneous discharge.

4. After a vacuum is formed in the emulsifying tank, the FSH-HDK homogenizer can introduce the two-phase materials into the working cavity at the same time, rapidly increasing the contact probability between the two phases and completing the emulsification.

5. Inline CIP design.

1. The macro mixing device is no longer traditional anchor or frame mixer, but special mixer can be selected according to the characteristics of materials to improve the premix efficiency.

2. FSH-HDK can realize inline contact emulsification to make particle size more uniform.

3. One system can meet the preparation and production of a variety of processes and products.

4. Realize linear amplification from pilot scale to production scale, customize process flow, and realize PLC automation.

5. Meet CIP requirements and realize inline cleaning.