The unique stator and rotor structure produce super shearing force, rapidly reducing droplet size to make the emulsion more stable and more evenly dispersed. A range of small, medium or large scale products can be supplied to meet different installation conditions and non-standard requirements.

The high shear dispersing and emulsifying process efficiently, rapidly and uniformly distributes one or more phases into another continuous immiscible phase. High tangential velocity from the high speed rotor, and strong kinetic energy from the high frequency mechanical effect subject materials to intense mechanical and hydraulic shear, centrifugal squeezing, liquid layer friction, tearing, impacting, turbulence and other synthetic actions in the narrow clearances between the stator and rotor. Combined with mature processes and suitable additives, immiscible solid, liquid and gas phases can be instantly dispersed and emulsified. The high frequency circulation produces consistent and reliable high quality end products.

High shear equipment batch process

Step one: High speed rotation of the rotor blades within the precision machined stator exerts a powerful suction, drawing liquid and solid materials from the top and bottom of the vessel toward the centre.
Step two: Centrifugal force drives the materials towards the periphery and into the gap between the stator and rotor, to undergo dispersing, emulsifying and homogenizing.
Step three: Intense hydraulic shear forces the materials at high velocity through perforations in the stator, to circulate within the main body of the mix.
Step four: Materials expelled from the stator are projected radially at high speed towards the sides of the mixing vessel. Fresh materials are continually drawn into the stator-rotor to renew  the mixing cycle.